TCG 3016

V08
V12
V16
V16 1MW

V08
V12
V16
V16 1MW

Gas Engine TCG 3016

400 - 1,000 kW _el

New development – greatly reduced operating and installation costs and fully digitized power plant control.

Output range from 400 kW_el bis 1,000 kW_el
Low gas consumption and flexible in terms of the fuel used
Greatly reduced installation and operating costs

Cogeneration & Trigeneration
MWM Distributed Power Plants

References

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MWM TCG 3016 Gas Engine – Efficiency Goes Digital

The New One. Robust. Efficient. Digital.

Output range from 400 kW_el to 1,000 kW_el
Optimum efficiency: electrical efficiency up to 43 percent
Low gas consumption and flexible in terms of the fuel used; suitable for all gas types: natural gas, biogas, landfill gas, sewage gas, mine gas, etc.
Greatly reduced installation and operating costs
Higher reliability and availability through improved robustness
Low maintenance costs due to longer maintenance intervals
Very low lubricant consumption and operator-friendly oil management
The TCG 3016 V16 (S = High density) is specifically optimized for the 1 MWel capacity range, with high stress tolerance for optimum availability, and long useful life

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Video: TCG 3016.

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The MWM TCG 3016 gas engines are more than merely the next iteration of MWM’s proven gas gensets: The new gas engines represent an entirely new development – perfectly tailored to the challenges of Industry 4.0 and the changed framework conditions of a dynamic market environment in the age of global value chains. Outstanding efficiency, reliability, flexibility, and environmental compatibility represent the basic pillars of the gas engines in the output range from 400 kW_el to 1,000 kW_el. Their innovative drive is especially evident from the greatly reduced fuel costs, the extremely low lubricant consumption, and the digitized power plant control TPEM.

Description – MWM Gas Engine TCG 3016

High Efficiency, Low Operating Costs

Highest efficiency in its output class through unique combination of long maintenance intervals (80,000 operating hours for natural gas) and high efficiency (electrical efficiency up to 43.5 percent)
The only gas engine on the market that combines efficiency with robustness to such a high degree
Thanks to the optimized combustion, the electrical efficiency has been improved, and the vibration and stress that many components are exposed to has been reduced significantly.

Reduced Installation and Building Costs

Smaller setup area than for comparable gensets thanks to compact design and integrated tanks for daily refilling
Due to the flanged genset concept, the vibration decoupling takes place directly between the gas engine and the base frame, so that the setup costs are lower than for other gas engines.
Reduced investment costs thanks to expanded product scope and new digital power plant control TPEM (Total Plant & Energy Management)
Thanks to the optimized new combustion chamber geometry, higher mixture circuit temperatures reduce the dry cooler investment costs and ensure steadier combustion.
Further benefits and technological improvements: Water-cooled turbo charger, flanged genset concept, optimized flow control of the fuel gas mix and optimized oil management of the gas engine

Optimized Lubricant Managament

Greatly reduced oil consumption of 0.1 g/kWh_el. Thus, the TCG 3016 gas engine boasts the lowest lubricant consumption in its class.
Longer oil change intervals through innovative, leading-edge lubricant management
Lubricant change intervals of up to 4,000 operating hours for natural gas and biogas (high and medium gas quality)*
Up to 66 percent lower lubricant consumption compared to competitors

* Oil change must be performed after oil analysis

Industry 4.0 – TPEM

Economical, Efficient and Complete

With its comprehensive digital power plant control system TPEM (Total Plant & Energy Management), Caterpillar redefines the control standard for energy solutions. TPEM eliminates the need for additional control systems for most applications, as all power plant data for the genset and plant control are combined in one system. The optimum power plant control enables high economic efficiency, provided from a single source.
ONE USER INTERFACE – Complete power plant control and setup
REMOTE ACCESS – Remote power plant control on site and via VPN connection with visualization “TPEM Remote Client” included
SECURITY-ORIENTED TECHNOLOGY – Meets latest ISO 27001 standards; Safety chain for cogeneration plant monitoring (TÜV-certified)
SET UP – Custom-tailored technical solutions; One integrated, flexible control system for all electric power applications; Modular structure for individual solutions
OPERATE – High efficiency through optimal power plant control; Enables remote power plant management and monitoring; Use the full genset potential with maximum reliability
OPTIMIZE – Data management and analysis delivers information for optimizing the power plant; Life cycle history enables the logging of and access to data throughout the life cycle of the genset and the peripherals

Further information about TPEM: Total Plant & Energy Management

What a TCG 3016 Can Do in an Hour

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Performance Data – MWM Gas Engine TCG 3016

Natural Gas Applications, NO_X ≤ 500 mg/Nm³ *

		TCG 3016 V08 P = Optimized for high electrical efficiency		TCG 3016 V12 P = Optimized for high electrical efficiency		TCG 3016 V16 P = Optimized for high electrical efficiency
Engine type		50 Hz	60 Hz	50 Hz	60 Hz	50 Hz	60 Hz
Electrical output	kW	400	400	600	600	800	800
Medium effective pressure	bar	18.9	15.9	18.9	15.7	18.8	15.7
Thermal output ± 8%	kW	404	427	618	648	821	856
Electrical efficiency	%	43.1	42.2	43.3	42.4	43.5	42.6
Thermal efficiency	%	43.6	45.1	44.6	45.7	44.6	45.5
Overall efficiency	%	86.7	87.3	87.9	88.1	88.1	88.1
Power to heat ratio**		0.99	0.94	0.97	0.93	0.98	0.94

* With 5% O₂ and dry exhaust gas
** The power to heat ratio is calculated by dividing the electrical efficiency by the thermal efficiency. Please remember that this is a theoretical value that may deviate from actually measured values.

The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Biogas, Landfill Gas, and Sewage Gas Applications, NO_x ≤ 500 mg/Nm³ *

		TCG 3016 V08 X = Optimized for operation with all biogases		TCG 3016 V12 X = Optimized for operation with all biogases		TCG 3016 V16 X = Optimized for operation with all biogases
Enginetype		50 Hz	60 Hz	50 Hz	60 Hz	50 Hz	60 Hz
Electrical output	kW	400	400	600	600	800	800
Medium effective pressure	bar	18.9	15.8	18.9	15.7	18.8	15.7
Thermal output ± 8%	kW	394	414	599	627	791	827
Electrical efficiency	%	42.8	41.6	42.9	41.7	43.1	41.9
Thermal efficiency	%	42.2	43.1	42.8	43.6	42.6	43.3
Overall efficiency	%	85.0	84.7	85.7	85.3	85.7	85.2
Power to heat ratio**		1.01	0.97	1.00	0.96	1.01	0.97

Specifications and Service Intervals – MWM Gas Engine TCG 3016

Dimensions and Weights

		TCG 3016 V08		TCG 3016 V12		TCG 3016 V16
Engine type		50 Hz	60 Hz	50 Hz	60 Hz	50 Hz	60 Hz
Bore / stroke	mm	132/160	132/160	132/160	132/160	132/160	132/160
Displacement	dm³	17.5	17.5	26.3	26.3	35.0	35.0
Speed	min^-1	1500	1800	1500	1800	1500	1800
Mean piston speed	m/s	8.0	9.6	8.0	9.6	8.0	9.6
Length	mm	3100	3100	3830	3830	4200	4200
Width	mm	1780	1780	1780	1780	1780	1780
Height	mm	2150	2150	2150	2150	2150	2150
Dry weight genset	kg	5720	5720	7000	7000	8070	7700

The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

Service Intervals

	First service (check valve clearance) ^*	Spark plug change	Cylinder head inspection	General overhaul
Natural gas	2000 Oh ^***	4000 Oh	40000 Oh ^**	80000 Oh
Purified biogas, landfill gas, and sewage gas	2000 Oh ^***	4000 Oh	32000 Oh ^**	64000 Oh
Unpurified biogas, landfill gas, and sewage gas	1500 Oh	3000 Oh	24000 Oh ^**	48000 Oh

* “after commissioning (E10)”
** “at the latest”
*** “gas quality High and Medium”

The values given in this table are information purposes only and not binding. The information given in the offer is decisive. Other unit variants with other generators are available.

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Brochure – MWM Gas Engine TCG 3016

Further information on the TCG 3016 gas engines is available here.

MWM Gas Engine TCG 3016

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MWM Gas Engine TCG 3016 V16 S

Find out more about specifications, references as well as key selling points of the TCG 3016 V16 S: Outstanding price-performance ratio: Highest-in-class power density. High stress tolerance, optimum availability, and long useful life.